Custom Theatrical Costume in Quick-Dry Polyester with Woven Label

Custom Theatrical Costume — Quick-Dry Polyester with Woven Label

We build theatrical costume programmes from a tech pack or a physical reference sample. This Quick-Dry Polyester version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, woven label and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• All-Over Sublimation — available on Quick-Dry Polyester, quoted per position and per colour.
• Foil Printing — available on Quick-Dry Polyester, quoted per position and per colour.
• Beading and Embroidery — available on Quick-Dry Polyester, quoted per position and per colour.
• DTF Film Printing — available on Quick-Dry Polyester, quoted per position and per colour.
• Laser Cutting — available on Quick-Dry Polyester, quoted per position and per colour.
• Placement Printing — available on Quick-Dry Polyester, quoted per position and per colour.
• Tie-Dye Wash — available on Quick-Dry Polyester, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Quick-Dry Polyester-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with woven label applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Spas and Salons — theatrical costume uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — theatrical costume uniforms, staff wear or resale programmes
• Workwear and Industrial — theatrical costume uniforms, staff wear or resale programmes
• Kids and Toddlerwear — theatrical costume uniforms, staff wear or resale programmes
• Security Services — theatrical costume uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so theatrical costume batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your theatrical costume programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.