Custom Tactical Helmet in Lace with Foil Printing

Custom Tactical Helmet — Lace with Foil Printing

We build tactical helmet programmes from a tech pack or a physical reference sample. This Lace version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, foil printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Chain Stitch Embroidery — available on Lace, quoted per position and per colour.
• Foil Printing — available on Lace, quoted per position and per colour.
• Distressed Finish — available on Lace, quoted per position and per colour.
• Ruching — available on Lace, quoted per position and per colour.
• DTF Film Printing — available on Lace, quoted per position and per colour.
• Tie-Dye Wash — available on Lace, quoted per position and per colour.
• Custom Zip Puller — available on Lace, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Lace-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with foil printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Dental and Veterinary Clinics — tactical helmet uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — tactical helmet uniforms, staff wear or resale programmes
• Hospitality and Hotels — tactical helmet uniforms, staff wear or resale programmes
• Sports Teams and Clubs — tactical helmet uniforms, staff wear or resale programmes
• Healthcare and Hospitals — tactical helmet uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical helmet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your tactical helmet programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.