Custom Tactical Helmet in Mulberry Silk with Acid Wash

Custom Tactical Helmet — Mulberry Silk with Acid Wash

We build tactical helmet programmes from a tech pack or a physical reference sample. This Mulberry Silk version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, acid wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Pleating — available on Mulberry Silk, quoted per position and per colour.
• Laser Engraving — available on Mulberry Silk, quoted per position and per colour.
• Rhinestone Application — available on Mulberry Silk, quoted per position and per colour.
• Seam Sealing — available on Mulberry Silk, quoted per position and per colour.
• Debossing — available on Mulberry Silk, quoted per position and per colour.
• Piece Dyeing — available on Mulberry Silk, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Mulberry Silk, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Mulberry Silk-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with acid wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Railway and Transit — tactical helmet uniforms, staff wear or resale programmes
• Beauty and Cosmetics — tactical helmet uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — tactical helmet uniforms, staff wear or resale programmes
• Wedding and Bridal — tactical helmet uniforms, staff wear or resale programmes
• Military and Tactical — tactical helmet uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical helmet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your tactical helmet programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.