Custom Work Clothes in UPF 50+ Sun Fabric with Custom Zip Puller

Custom Work Clothes — UPF 50+ Sun Fabric with Custom Zip Puller

We build work clothes programmes from a tech pack or a physical reference sample. This UPF 50+ Sun Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom zip puller and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Zip Puller — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• DTG Digital Printing — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Snow Wash — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Placement Printing — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Piece Dyeing — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Care Label — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Contrast Stitching — available on UPF 50+ Sun Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a UPF 50+ Sun Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom zip puller applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Maternity and Baby Care — work clothes uniforms, staff wear or resale programmes
• Healthcare and Hospitals — work clothes uniforms, staff wear or resale programmes
• Police and Fire Departments — work clothes uniforms, staff wear or resale programmes
• Military and Tactical — work clothes uniforms, staff wear or resale programmes
• Universities — work clothes uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so work clothes batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your work clothes programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.