Custom Bridesmaid Dresses in Combed Cotton with Ultrasonic Welding

Custom Bridesmaid Dresses — Combed Cotton with Ultrasonic Welding

We build bridesmaid dresses programmes from a tech pack or a physical reference sample. This Combed Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• All-Over Sublimation — available on Combed Cotton, quoted per position and per colour.
• Custom Zip Puller — available on Combed Cotton, quoted per position and per colour.
• Hangtag and Packaging — available on Combed Cotton, quoted per position and per colour.
• Laser Engraving — available on Combed Cotton, quoted per position and per colour.
• Debossing — available on Combed Cotton, quoted per position and per colour.
• Embossing — available on Combed Cotton, quoted per position and per colour.
• Chenille Embroidery — available on Combed Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Combed Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Dance and Ballet Schools — bridesmaid dresses uniforms, staff wear or resale programmes
• Mining Operations — bridesmaid dresses uniforms, staff wear or resale programmes
• Golf Clubs — bridesmaid dresses uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — bridesmaid dresses uniforms, staff wear or resale programmes
• Promotional Marketing — bridesmaid dresses uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bridesmaid dresses batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your bridesmaid dresses programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.