Custom Men's Dress in Modal with Ultrasonic Welding

Custom Men's Dress — Modal with Ultrasonic Welding

We build men's dress programmes from a tech pack or a physical reference sample. This Modal version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• 3D Puff Embroidery — available on Modal, quoted per position and per colour.
• Ruching — available on Modal, quoted per position and per colour.
• Woven Label — available on Modal, quoted per position and per colour.
• Embossing — available on Modal, quoted per position and per colour.
• Stone Wash — available on Modal, quoted per position and per colour.
• Bonding Construction — available on Modal, quoted per position and per colour.
• Tie-Dye Wash — available on Modal, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Modal-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Streetwear Brands — men's dress uniforms, staff wear or resale programmes
• Military and Tactical — men's dress uniforms, staff wear or resale programmes
• Food Processing — men's dress uniforms, staff wear or resale programmes
• Hospitality and Hotels — men's dress uniforms, staff wear or resale programmes
• Film and TV Production — men's dress uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so men's dress batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your men's dress programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.