Custom Men's Dress in Rib Knit with DTF Film Printing

Custom Men's Dress — Rib Knit with DTF Film Printing

We build men's dress programmes from a tech pack or a physical reference sample. This Rib Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtf film printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Dye-Sublimation Printing — available on Rib Knit, quoted per position and per colour.
• Screen Printing — available on Rib Knit, quoted per position and per colour.
• Sequin Work — available on Rib Knit, quoted per position and per colour.
• Ruching — available on Rib Knit, quoted per position and per colour.
• Acid Wash — available on Rib Knit, quoted per position and per colour.
• Debossing — available on Rib Knit, quoted per position and per colour.
• Stone Wash — available on Rib Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Rib Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtf film printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Hospitality and Hotels — men's dress uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — men's dress uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — men's dress uniforms, staff wear or resale programmes
• Veterinary Clinics — men's dress uniforms, staff wear or resale programmes
• Spas and Salons — men's dress uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so men's dress batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your men's dress programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.