Custom Men's Dress in Recycled Polyester (rPET) with DTF Film Printing

Custom Men's Dress — Recycled Polyester (rPET) with DTF Film Printing

We build men's dress programmes from a tech pack or a physical reference sample. This Recycled Polyester (rPET) version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtf film printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Seam Sealing — available on Recycled Polyester (rPET), quoted per position and per colour.
• Laser Engraving — available on Recycled Polyester (rPET), quoted per position and per colour.
• Placement Printing — available on Recycled Polyester (rPET), quoted per position and per colour.
• DTF Film Printing — available on Recycled Polyester (rPET), quoted per position and per colour.
• Pantone Color Matching — available on Recycled Polyester (rPET), quoted per position and per colour.
• Piece Dyeing — available on Recycled Polyester (rPET), quoted per position and per colour.
• Care Label — available on Recycled Polyester (rPET), quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Polyester (rPET)-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtf film printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Religious and Community — men's dress uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — men's dress uniforms, staff wear or resale programmes
• E-commerce Private Label — men's dress uniforms, staff wear or resale programmes
• Aviation and Airlines — men's dress uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — men's dress uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so men's dress batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your men's dress programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.