Custom Disposable Cap in Polyester with Contrast Stitching

Custom Disposable Cap — Polyester with Contrast Stitching

We build disposable cap programmes from a tech pack or a physical reference sample. This Polyester version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, contrast stitching and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Shirring — available on Polyester, quoted per position and per colour.
• Dye-Sublimation Printing — available on Polyester, quoted per position and per colour.
• Care Label — available on Polyester, quoted per position and per colour.
• Yarn Dyeing — available on Polyester, quoted per position and per colour.
• Embossing — available on Polyester, quoted per position and per colour.
• Garment Dyeing — available on Polyester, quoted per position and per colour.
• Hangtag and Packaging — available on Polyester, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Polyester-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with contrast stitching applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Pet Care and Grooming — disposable cap uniforms, staff wear or resale programmes
• Running and Marathon Events — disposable cap uniforms, staff wear or resale programmes
• Military and Tactical — disposable cap uniforms, staff wear or resale programmes
• Dance and Ballet Schools — disposable cap uniforms, staff wear or resale programmes
• Schools and School Districts — disposable cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so disposable cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your disposable cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.