Custom Other Hats & Caps in Tencel Cotton Blend with Tie-Dye Wash

Custom Other Hats & Caps — Tencel Cotton Blend with Tie-Dye Wash

We build other hats & caps programmes from a tech pack or a physical reference sample. This Tencel Cotton Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tie-dye wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Piece Dyeing — available on Tencel Cotton Blend, quoted per position and per colour.
• Hangtag and Packaging — available on Tencel Cotton Blend, quoted per position and per colour.
• Padding and Wadding — available on Tencel Cotton Blend, quoted per position and per colour.
• Embossing — available on Tencel Cotton Blend, quoted per position and per colour.
• Screen Printing — available on Tencel Cotton Blend, quoted per position and per colour.
• 3D Puff Embroidery — available on Tencel Cotton Blend, quoted per position and per colour.
• Acid Wash — available on Tencel Cotton Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Cotton Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with tie-dye wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Security Services — other hats & caps uniforms, staff wear or resale programmes
• Music Bands and Touring — other hats & caps uniforms, staff wear or resale programmes
• Tennis Academies — other hats & caps uniforms, staff wear or resale programmes
• Theater and Performance — other hats & caps uniforms, staff wear or resale programmes
• Workwear and Industrial — other hats & caps uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other hats & caps batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your other hats & caps programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.