Custom Other Hats & Caps in Antibacterial Knit with Flat Embroidery

Custom Other Hats & Caps — Antibacterial Knit with Flat Embroidery

We build other hats & caps programmes from a tech pack or a physical reference sample. This Antibacterial Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flat embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Placement Printing — available on Antibacterial Knit, quoted per position and per colour.
• Piece Dyeing — available on Antibacterial Knit, quoted per position and per colour.
• Laser Engraving — available on Antibacterial Knit, quoted per position and per colour.
• Rhinestone Application — available on Antibacterial Knit, quoted per position and per colour.
• Sequin Work — available on Antibacterial Knit, quoted per position and per colour.
• All-Over Sublimation — available on Antibacterial Knit, quoted per position and per colour.
• Flocking — available on Antibacterial Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Antibacterial Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flat embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Pet Care and Grooming — other hats & caps uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — other hats & caps uniforms, staff wear or resale programmes
• Wholesale and Distribution — other hats & caps uniforms, staff wear or resale programmes
• Aviation and Airlines — other hats & caps uniforms, staff wear or resale programmes
• Kids and Toddlerwear — other hats & caps uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other hats & caps batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your other hats & caps programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.