Custom Scarf in Brushed Fleece with Garment Dyeing

Custom Scarf — Brushed Fleece with Garment Dyeing

We build scarf programmes from a tech pack or a physical reference sample. This Brushed Fleece version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, garment dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ultrasonic Welding — available on Brushed Fleece, quoted per position and per colour.
• Dye-Sublimation Printing — available on Brushed Fleece, quoted per position and per colour.
• Applique Embroidery — available on Brushed Fleece, quoted per position and per colour.
• Tie-Dye Wash — available on Brushed Fleece, quoted per position and per colour.
• Padding and Wadding — available on Brushed Fleece, quoted per position and per colour.
• Acid Wash — available on Brushed Fleece, quoted per position and per colour.
• Flat Embroidery — available on Brushed Fleece, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Brushed Fleece-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with garment dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Spas and Salons — scarf uniforms, staff wear or resale programmes
• E-commerce Private Label — scarf uniforms, staff wear or resale programmes
• Electronics Assembly — scarf uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — scarf uniforms, staff wear or resale programmes
• Pet Care and Grooming — scarf uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so scarf batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your scarf programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.