Custom Shawl in Modal with Flat Embroidery

Custom Shawl — Modal with Flat Embroidery

We build shawl programmes from a tech pack or a physical reference sample. This Modal version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flat embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Enzyme Wash — available on Modal, quoted per position and per colour.
• DTG Digital Printing — available on Modal, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Modal, quoted per position and per colour.
• Care Label — available on Modal, quoted per position and per colour.
• Hangtag and Packaging — available on Modal, quoted per position and per colour.
• Contrast Stitching — available on Modal, quoted per position and per colour.
• Seam Sealing — available on Modal, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Modal-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flat embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Esports and Gaming — shawl uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — shawl uniforms, staff wear or resale programmes
• Security Services — shawl uniforms, staff wear or resale programmes
• Pet Care and Grooming — shawl uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — shawl uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so shawl batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your shawl programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.