Custom Warm Set — Ripstop Nylon with Puff Printing
We build warm set programmes from a tech pack or a physical reference sample. This Ripstop Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, puff printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Warm Set |
|---|---|
| Base fabric | Ripstop Nylon |
| Decoration / finish | Puff Printing |
| Fabric weight | 280-320 gsm |
| Size range | Custom grading |
| Colour options | 6 Pantone-matched shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 25-35 days after approval |
| Compliance | BSCI |
What you can customise
- DTG Digital Printing — available on Ripstop Nylon, quoted per position and per colour.
- Reflective Printing — available on Ripstop Nylon, quoted per position and per colour.
- Chenille Embroidery — available on Ripstop Nylon, quoted per position and per colour.
- Flocking — available on Ripstop Nylon, quoted per position and per colour.
- Acid Wash — available on Ripstop Nylon, quoted per position and per colour.
- Care Label — available on Ripstop Nylon, quoted per position and per colour.
- Distressed Finish — available on Ripstop Nylon, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Ripstop Nylon-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with puff printing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Chemical and Oil & Gas — warm set uniforms, staff wear or resale programmes
- Event Management — warm set uniforms, staff wear or resale programmes
- Universities — warm set uniforms, staff wear or resale programmes
- Spas and Salons — warm set uniforms, staff wear or resale programmes
- Banking and Finance — warm set uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What is the minimum order quantity?
Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your warm set programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
