Custom Warm Set in Selvedge Denim with Flocking

Custom Warm Set — Selvedge Denim with Flocking

We build warm set programmes from a tech pack or a physical reference sample. This Selvedge Denim version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Piece Dyeing — available on Selvedge Denim, quoted per position and per colour.
• Tie-Dye Wash — available on Selvedge Denim, quoted per position and per colour.
• Distressed Finish — available on Selvedge Denim, quoted per position and per colour.
• Custom Drawcord — available on Selvedge Denim, quoted per position and per colour.
• DTG Digital Printing — available on Selvedge Denim, quoted per position and per colour.
• Flat Embroidery — available on Selvedge Denim, quoted per position and per colour.
• Foil Printing — available on Selvedge Denim, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Selvedge Denim-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flocking applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Kids and Toddlerwear — warm set uniforms, staff wear or resale programmes
• Real Estate Agencies — warm set uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — warm set uniforms, staff wear or resale programmes
• Schools and School Districts — warm set uniforms, staff wear or resale programmes
• Wedding and Bridal — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your warm set programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.