Custom Warm Set in Flame-Retardant Fabric with Dye-Sublimation Printing

Custom Warm Set — Flame-Retardant Fabric with Dye-Sublimation Printing

We build warm set programmes from a tech pack or a physical reference sample. This Flame-Retardant Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dye-sublimation printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Chain Stitch Embroidery — available on Flame-Retardant Fabric, quoted per position and per colour.
• 3D Puff Embroidery — available on Flame-Retardant Fabric, quoted per position and per colour.
• Contrast Stitching — available on Flame-Retardant Fabric, quoted per position and per colour.
• Heat Transfer Printing — available on Flame-Retardant Fabric, quoted per position and per colour.
• All-Over Sublimation — available on Flame-Retardant Fabric, quoted per position and per colour.
• DTF Film Printing — available on Flame-Retardant Fabric, quoted per position and per colour.
• Screen Printing — available on Flame-Retardant Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flame-Retardant Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dye-sublimation printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Theater and Performance — warm set uniforms, staff wear or resale programmes
• Corporate Offices — warm set uniforms, staff wear or resale programmes
• Cleaning and Janitorial — warm set uniforms, staff wear or resale programmes
• Aviation and Airlines — warm set uniforms, staff wear or resale programmes
• Warehousing and Logistics — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your warm set programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.