Custom Cycling & Mountaineering Cap in Viscose with Garment Dyeing

Custom Cycling & Mountaineering Cap — Viscose with Garment Dyeing

We build cycling & mountaineering cap programmes from a tech pack or a physical reference sample. This Viscose version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, garment dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Foil Printing — available on Viscose, quoted per position and per colour.
• Seam Sealing — available on Viscose, quoted per position and per colour.
• Flat Embroidery — available on Viscose, quoted per position and per colour.
• Pleating — available on Viscose, quoted per position and per colour.
• Enzyme Wash — available on Viscose, quoted per position and per colour.
• Puff Printing — available on Viscose, quoted per position and per colour.
• Flocking — available on Viscose, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Viscose-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with garment dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Construction Sites — cycling & mountaineering cap uniforms, staff wear or resale programmes
• Nonprofit Organizations — cycling & mountaineering cap uniforms, staff wear or resale programmes
• Security Services — cycling & mountaineering cap uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — cycling & mountaineering cap uniforms, staff wear or resale programmes
• Food Processing — cycling & mountaineering cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so cycling & mountaineering cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your cycling & mountaineering cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.