Custom Cycling & Mountaineering Cap in Mohair with Ultrasonic Welding

Custom Cycling & Mountaineering Cap — Mohair with Ultrasonic Welding

We build cycling & mountaineering cap programmes from a tech pack or a physical reference sample. This Mohair version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Contrast Stitching — available on Mohair, quoted per position and per colour.
• Embossing — available on Mohair, quoted per position and per colour.
• Custom Zip Puller — available on Mohair, quoted per position and per colour.
• Woven Label — available on Mohair, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Mohair, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Mohair, quoted per position and per colour.
• Stone Wash — available on Mohair, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Mohair-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Running and Marathon Events — cycling & mountaineering cap uniforms, staff wear or resale programmes
• Streetwear Brands — cycling & mountaineering cap uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — cycling & mountaineering cap uniforms, staff wear or resale programmes
• Religious and Community — cycling & mountaineering cap uniforms, staff wear or resale programmes
• Aviation and Airlines — cycling & mountaineering cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so cycling & mountaineering cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your cycling & mountaineering cap programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.