Custom Softball Cap in Cotton-Poly Blend with Yarn Dyeing

Custom Softball Cap — Cotton-Poly Blend with Yarn Dyeing

We build softball cap programmes from a tech pack or a physical reference sample. This Cotton-Poly Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, yarn dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• 3D Puff Embroidery — available on Cotton-Poly Blend, quoted per position and per colour.
• Applique Embroidery — available on Cotton-Poly Blend, quoted per position and per colour.
• Tonal Embroidery — available on Cotton-Poly Blend, quoted per position and per colour.
• Foil Printing — available on Cotton-Poly Blend, quoted per position and per colour.
• Laser Cutting — available on Cotton-Poly Blend, quoted per position and per colour.
• Puff Printing — available on Cotton-Poly Blend, quoted per position and per colour.
• Garment Dyeing — available on Cotton-Poly Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Cotton-Poly Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with yarn dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Schools and School Districts — softball cap uniforms, staff wear or resale programmes
• Fashion Brands and Labels — softball cap uniforms, staff wear or resale programmes
• Wholesale and Distribution — softball cap uniforms, staff wear or resale programmes
• Beauty and Cosmetics — softball cap uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — softball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so softball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your softball cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.