Custom Hat Sun in French Terry with Tonal Embroidery

Custom Hat Sun — French Terry with Tonal Embroidery

We build hat sun programmes from a tech pack or a physical reference sample. This French Terry version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tonal embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Debossing — available on French Terry, quoted per position and per colour.
• Custom Drawcord — available on French Terry, quoted per position and per colour.
• Applique Embroidery — available on French Terry, quoted per position and per colour.
• Flocking — available on French Terry, quoted per position and per colour.
• Placement Printing — available on French Terry, quoted per position and per colour.
• Laser Cutting — available on French Terry, quoted per position and per colour.
• Acid Wash — available on French Terry, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a French Terry-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with tonal embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Photography Studios — hat sun uniforms, staff wear or resale programmes
• Kids and Toddlerwear — hat sun uniforms, staff wear or resale programmes
• Nonprofit Organizations — hat sun uniforms, staff wear or resale programmes
• Government and Municipal — hat sun uniforms, staff wear or resale programmes
• Event Management — hat sun uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat sun batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your hat sun programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.