Custom Hat Sun in Quick-Dry Polyester with Tonal Embroidery

Custom Hat Sun — Quick-Dry Polyester with Tonal Embroidery

We build hat sun programmes from a tech pack or a physical reference sample. This Quick-Dry Polyester version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tonal embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Pantone Color Matching — available on Quick-Dry Polyester, quoted per position and per colour.
• Rhinestone Application — available on Quick-Dry Polyester, quoted per position and per colour.
• Laser Engraving — available on Quick-Dry Polyester, quoted per position and per colour.
• Beading and Embroidery — available on Quick-Dry Polyester, quoted per position and per colour.
• Chenille Embroidery — available on Quick-Dry Polyester, quoted per position and per colour.
• Yarn Dyeing — available on Quick-Dry Polyester, quoted per position and per colour.
• Screen Printing — available on Quick-Dry Polyester, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Quick-Dry Polyester-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with tonal embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Dental and Veterinary Clinics — hat sun uniforms, staff wear or resale programmes
• Food Processing — hat sun uniforms, staff wear or resale programmes
• Religious and Community — hat sun uniforms, staff wear or resale programmes
• Police and Fire Departments — hat sun uniforms, staff wear or resale programmes
• Tennis Academies — hat sun uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat sun batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your hat sun programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.