Custom Hat Sun in Moisture-Wicking Knit with Heat Transfer Printing

Custom Hat Sun — Moisture-Wicking Knit with Heat Transfer Printing

We build hat sun programmes from a tech pack or a physical reference sample. This Moisture-Wicking Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, heat transfer printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• DTF Film Printing — available on Moisture-Wicking Knit, quoted per position and per colour.
• Beading and Embroidery — available on Moisture-Wicking Knit, quoted per position and per colour.
• Tonal Embroidery — available on Moisture-Wicking Knit, quoted per position and per colour.
• Sequin Work — available on Moisture-Wicking Knit, quoted per position and per colour.
• Quilting — available on Moisture-Wicking Knit, quoted per position and per colour.
• Distressed Finish — available on Moisture-Wicking Knit, quoted per position and per colour.
• Chain Stitch Embroidery — available on Moisture-Wicking Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Moisture-Wicking Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with heat transfer printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Food Processing — hat sun uniforms, staff wear or resale programmes
• Pet Care and Grooming — hat sun uniforms, staff wear or resale programmes
• Police and Fire Departments — hat sun uniforms, staff wear or resale programmes
• Hospitality and Hotels — hat sun uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — hat sun uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat sun batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your hat sun programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.