Custom Hat Sun in Chambray with Laser Engraving

Custom Hat Sun — Chambray with Laser Engraving

We build hat sun programmes from a tech pack or a physical reference sample. This Chambray version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser engraving and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Glow-in-the-Dark Printing — available on Chambray, quoted per position and per colour.
• Padding and Wadding — available on Chambray, quoted per position and per colour.
• 3D Puff Embroidery — available on Chambray, quoted per position and per colour.
• Snow Wash — available on Chambray, quoted per position and per colour.
• Sequin Work — available on Chambray, quoted per position and per colour.
• Garment Dyeing — available on Chambray, quoted per position and per colour.
• Reflective Printing — available on Chambray, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Chambray-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser engraving applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Wholesale and Distribution — hat sun uniforms, staff wear or resale programmes
• Music Bands and Touring — hat sun uniforms, staff wear or resale programmes
• Government and Municipal — hat sun uniforms, staff wear or resale programmes
• Cycling and Triathlon — hat sun uniforms, staff wear or resale programmes
• Real Estate Agencies — hat sun uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat sun batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your hat sun programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.