Custom Aviator in Anti-Static Fabric with Piping and Binding

Custom Aviator — Anti-Static Fabric with Piping and Binding

We build aviator programmes from a tech pack or a physical reference sample. This Anti-Static Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, piping and binding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Button — available on Anti-Static Fabric, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Anti-Static Fabric, quoted per position and per colour.
• Puff Printing — available on Anti-Static Fabric, quoted per position and per colour.
• Smocking — available on Anti-Static Fabric, quoted per position and per colour.
• Garment Dyeing — available on Anti-Static Fabric, quoted per position and per colour.
• Quilting — available on Anti-Static Fabric, quoted per position and per colour.
• Chenille Embroidery — available on Anti-Static Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Anti-Static Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with piping and binding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Food Processing — aviator uniforms, staff wear or resale programmes
• Laboratories and Pharma — aviator uniforms, staff wear or resale programmes
• Cycling and Triathlon — aviator uniforms, staff wear or resale programmes
• Wedding and Bridal — aviator uniforms, staff wear or resale programmes
• Construction Sites — aviator uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so aviator batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your aviator programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.