Custom Aviator in Corduroy with Ribbed Cuff and Hem

Custom Aviator — Corduroy with Ribbed Cuff and Hem

We build aviator programmes from a tech pack or a physical reference sample. This Corduroy version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ribbed cuff and hem and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• All-Over Sublimation — available on Corduroy, quoted per position and per colour.
• DTG Digital Printing — available on Corduroy, quoted per position and per colour.
• Heat Transfer Printing — available on Corduroy, quoted per position and per colour.
• Embossing — available on Corduroy, quoted per position and per colour.
• Foil Printing — available on Corduroy, quoted per position and per colour.
• Sequin Work — available on Corduroy, quoted per position and per colour.
• Custom Drawcord — available on Corduroy, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Corduroy-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ribbed cuff and hem applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Film and TV Production — aviator uniforms, staff wear or resale programmes
• Event Management — aviator uniforms, staff wear or resale programmes
• Veterinary Clinics — aviator uniforms, staff wear or resale programmes
• Government and Municipal — aviator uniforms, staff wear or resale programmes
• Spas and Salons — aviator uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so aviator batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your aviator programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.