Custom Aviator in Silk Charmeuse with Ribbed Cuff and Hem

Custom Aviator — Silk Charmeuse with Ribbed Cuff and Hem

We build aviator programmes from a tech pack or a physical reference sample. This Silk Charmeuse version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ribbed cuff and hem and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Yarn Dyeing — available on Silk Charmeuse, quoted per position and per colour.
• Beading and Embroidery — available on Silk Charmeuse, quoted per position and per colour.
• Laser Engraving — available on Silk Charmeuse, quoted per position and per colour.
• Smocking — available on Silk Charmeuse, quoted per position and per colour.
• Pleating — available on Silk Charmeuse, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Silk Charmeuse, quoted per position and per colour.
• Tonal Embroidery — available on Silk Charmeuse, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Silk Charmeuse-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ribbed cuff and hem applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Theater and Performance — aviator uniforms, staff wear or resale programmes
• Agriculture and Farming — aviator uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — aviator uniforms, staff wear or resale programmes
• Construction Sites — aviator uniforms, staff wear or resale programmes
• Real Estate Agencies — aviator uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so aviator batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your aviator programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.