Custom Hat Balaclava in Velour with Custom Zip Puller

Custom Hat Balaclava — Velour with Custom Zip Puller

We build hat balaclava programmes from a tech pack or a physical reference sample. This Velour version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom zip puller and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ruching — available on Velour, quoted per position and per colour.
• Puff Printing — available on Velour, quoted per position and per colour.
• Snow Wash — available on Velour, quoted per position and per colour.
• All-Over Sublimation — available on Velour, quoted per position and per colour.
• Flat Embroidery — available on Velour, quoted per position and per colour.
• Distressed Finish — available on Velour, quoted per position and per colour.
• Custom Button — available on Velour, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Velour-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom zip puller applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Banking and Finance — hat balaclava uniforms, staff wear or resale programmes
• Wedding and Bridal — hat balaclava uniforms, staff wear or resale programmes
• Military and Tactical — hat balaclava uniforms, staff wear or resale programmes
• Manufacturing Plants — hat balaclava uniforms, staff wear or resale programmes
• Retail Store Staff — hat balaclava uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat balaclava batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your hat balaclava programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.