Custom Garment Labels in Recycled Polyester (rPET) with 3D Puff Embroidery for Sportswear Brands

Custom Garment Labels — Recycled Polyester (rPET) with 3D Puff Embroidery

We build garment labels programmes from a tech pack or a physical reference sample. This Recycled Polyester (rPET) version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, 3d puff embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Enzyme Wash — available on Recycled Polyester (rPET), quoted per position and per colour.
• Custom Drawcord — available on Recycled Polyester (rPET), quoted per position and per colour.
• Hangtag and Packaging — available on Recycled Polyester (rPET), quoted per position and per colour.
• Pantone Color Matching — available on Recycled Polyester (rPET), quoted per position and per colour.
• Custom Button — available on Recycled Polyester (rPET), quoted per position and per colour.
• Laser Engraving — available on Recycled Polyester (rPET), quoted per position and per colour.
• Chain Stitch Embroidery — available on Recycled Polyester (rPET), quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Polyester (rPET)-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with 3d puff embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Security Services — garment labels uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — garment labels uniforms, staff wear or resale programmes
• Music Bands and Touring — garment labels uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — garment labels uniforms, staff wear or resale programmes
• Golf Clubs — garment labels uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so garment labels batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your garment labels programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.