Custom Full Body Mannequin in Power Mesh with Hangtag and Packaging for Private Labels

Custom Full Body Mannequin — Power Mesh with Hangtag and Packaging

We build full body mannequin programmes from a tech pack or a physical reference sample. This Power Mesh version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, hangtag and packaging and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Seam Sealing — available on Power Mesh, quoted per position and per colour.
• All-Over Sublimation — available on Power Mesh, quoted per position and per colour.
• Chain Stitch Embroidery — available on Power Mesh, quoted per position and per colour.
• Foil Printing — available on Power Mesh, quoted per position and per colour.
• Piping and Binding — available on Power Mesh, quoted per position and per colour.
• Pantone Color Matching — available on Power Mesh, quoted per position and per colour.
• DTF Film Printing — available on Power Mesh, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Power Mesh-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with hangtag and packaging applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Motorcycle and Motorsport — full body mannequin uniforms, staff wear or resale programmes
• Corporate Offices — full body mannequin uniforms, staff wear or resale programmes
• Schools and School Districts — full body mannequin uniforms, staff wear or resale programmes
• Event Management — full body mannequin uniforms, staff wear or resale programmes
• Government and Municipal — full body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so full body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your full body mannequin programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.