Custom Full Body Mannequin in 3-Layer Waterproof Fabric with Ultrasonic Welding for Wholesale Distributors

Custom Full Body Mannequin — 3-Layer Waterproof Fabric with Ultrasonic Welding

We build full body mannequin programmes from a tech pack or a physical reference sample. This 3-Layer Waterproof Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Heat Transfer Printing — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Flat Embroidery — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Garment Dyeing — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Custom Button — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Sequin Work — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Chain Stitch Embroidery — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Quilting — available on 3-Layer Waterproof Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a 3-Layer Waterproof Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Motorcycle and Motorsport — full body mannequin uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — full body mannequin uniforms, staff wear or resale programmes
• Dance and Ballet Schools — full body mannequin uniforms, staff wear or resale programmes
• Railway and Transit — full body mannequin uniforms, staff wear or resale programmes
• Esports and Gaming — full body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so full body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your full body mannequin programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.