Custom Full Body Mannequin in Silk Charmeuse with Reflective Printing for Sportswear Brands

Custom Full Body Mannequin — Silk Charmeuse with Reflective Printing

We build full body mannequin programmes from a tech pack or a physical reference sample. This Silk Charmeuse version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, reflective printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Shirring — available on Silk Charmeuse, quoted per position and per colour.
• Piping and Binding — available on Silk Charmeuse, quoted per position and per colour.
• Snow Wash — available on Silk Charmeuse, quoted per position and per colour.
• Reflective Printing — available on Silk Charmeuse, quoted per position and per colour.
• Care Label — available on Silk Charmeuse, quoted per position and per colour.
• Custom Zip Puller — available on Silk Charmeuse, quoted per position and per colour.
• Padding and Wadding — available on Silk Charmeuse, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Silk Charmeuse-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with reflective printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Retail Store Staff — full body mannequin uniforms, staff wear or resale programmes
• Running and Marathon Events — full body mannequin uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — full body mannequin uniforms, staff wear or resale programmes
• Streetwear Brands — full body mannequin uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — full body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so full body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your full body mannequin programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.