Custom Full Body Mannequin in Ring-Spun Cotton with Chenille Embroidery for Private Labels

Custom Full Body Mannequin — Ring-Spun Cotton with Chenille Embroidery

We build full body mannequin programmes from a tech pack or a physical reference sample. This Ring-Spun Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, chenille embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Pleating — available on Ring-Spun Cotton, quoted per position and per colour.
• Contrast Stitching — available on Ring-Spun Cotton, quoted per position and per colour.
• Dye-Sublimation Printing — available on Ring-Spun Cotton, quoted per position and per colour.
• Enzyme Wash — available on Ring-Spun Cotton, quoted per position and per colour.
• Quilting — available on Ring-Spun Cotton, quoted per position and per colour.
• Beading and Embroidery — available on Ring-Spun Cotton, quoted per position and per colour.
• Laser Engraving — available on Ring-Spun Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Ring-Spun Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with chenille embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Restaurants and Cafes — full body mannequin uniforms, staff wear or resale programmes
• Aviation and Airlines — full body mannequin uniforms, staff wear or resale programmes
• Wedding and Bridal — full body mannequin uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — full body mannequin uniforms, staff wear or resale programmes
• Dance and Ballet Schools — full body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so full body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your full body mannequin programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.