Custom Full Body Mannequin in Brushed Fleece with Laser Cutting for Sportswear Brands

Custom Full Body Mannequin — Brushed Fleece with Laser Cutting

We build full body mannequin programmes from a tech pack or a physical reference sample. This Brushed Fleece version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• DTG Digital Printing — available on Brushed Fleece, quoted per position and per colour.
• All-Over Sublimation — available on Brushed Fleece, quoted per position and per colour.
• Acid Wash — available on Brushed Fleece, quoted per position and per colour.
• Placement Printing — available on Brushed Fleece, quoted per position and per colour.
• Foil Printing — available on Brushed Fleece, quoted per position and per colour.
• Dye-Sublimation Printing — available on Brushed Fleece, quoted per position and per colour.
• Yarn Dyeing — available on Brushed Fleece, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Brushed Fleece-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser cutting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Music Bands and Touring — full body mannequin uniforms, staff wear or resale programmes
• Outdoor and Hiking — full body mannequin uniforms, staff wear or resale programmes
• Running and Marathon Events — full body mannequin uniforms, staff wear or resale programmes
• Food Processing — full body mannequin uniforms, staff wear or resale programmes
• Spas and Salons — full body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so full body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your full body mannequin programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.