Custom Half Body Mannequin in Tencel Cotton Blend with DTG Digital Printing for Boutique Brands

Custom Half Body Mannequin — Tencel Cotton Blend with DTG Digital Printing

We build half body mannequin programmes from a tech pack or a physical reference sample. This Tencel Cotton Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtg digital printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Smocking — available on Tencel Cotton Blend, quoted per position and per colour.
• Puff Printing — available on Tencel Cotton Blend, quoted per position and per colour.
• Ruching — available on Tencel Cotton Blend, quoted per position and per colour.
• Flocking — available on Tencel Cotton Blend, quoted per position and per colour.
• Pantone Color Matching — available on Tencel Cotton Blend, quoted per position and per colour.
• Shirring — available on Tencel Cotton Blend, quoted per position and per colour.
• Yarn Dyeing — available on Tencel Cotton Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Cotton Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtg digital printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Veterinary Clinics — half body mannequin uniforms, staff wear or resale programmes
• Schools and School Districts — half body mannequin uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — half body mannequin uniforms, staff wear or resale programmes
• Aviation and Airlines — half body mannequin uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — half body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so half body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your half body mannequin programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.