Custom Part Body Mannequin in Ring-Spun Cotton with Acid Wash for Sportswear Brands

Custom Part Body Mannequin — Ring-Spun Cotton with Acid Wash

We build part body mannequin programmes from a tech pack or a physical reference sample. This Ring-Spun Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, acid wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Shirring — available on Ring-Spun Cotton, quoted per position and per colour.
• Woven Label — available on Ring-Spun Cotton, quoted per position and per colour.
• Quilting — available on Ring-Spun Cotton, quoted per position and per colour.
• Rhinestone Application — available on Ring-Spun Cotton, quoted per position and per colour.
• Ultrasonic Welding — available on Ring-Spun Cotton, quoted per position and per colour.
• Tonal Embroidery — available on Ring-Spun Cotton, quoted per position and per colour.
• Dye-Sublimation Printing — available on Ring-Spun Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Ring-Spun Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with acid wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Corporate Offices — part body mannequin uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — part body mannequin uniforms, staff wear or resale programmes
• Construction Sites — part body mannequin uniforms, staff wear or resale programmes
• Surf and Swim Brands — part body mannequin uniforms, staff wear or resale programmes
• Tennis Academies — part body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so part body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your part body mannequin programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.