Custom Part Body Mannequin in Merino Wool with Ultrasonic Welding for Retail Chains

Custom Part Body Mannequin — Merino Wool with Ultrasonic Welding

We build part body mannequin programmes from a tech pack or a physical reference sample. This Merino Wool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Beading and Embroidery — available on Merino Wool, quoted per position and per colour.
• Garment Dyeing — available on Merino Wool, quoted per position and per colour.
• Acid Wash — available on Merino Wool, quoted per position and per colour.
• Enzyme Wash — available on Merino Wool, quoted per position and per colour.
• Quilting — available on Merino Wool, quoted per position and per colour.
• Puff Printing — available on Merino Wool, quoted per position and per colour.
• Applique Embroidery — available on Merino Wool, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Merino Wool-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Fashion Brands and Labels — part body mannequin uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — part body mannequin uniforms, staff wear or resale programmes
• Military and Tactical — part body mannequin uniforms, staff wear or resale programmes
• Hospitality and Hotels — part body mannequin uniforms, staff wear or resale programmes
• Esports and Gaming — part body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so part body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your part body mannequin programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.