Custom Part Body Mannequin in Interlock Knit with 3D Puff Embroidery for Sportswear Brands

Custom Part Body Mannequin — Interlock Knit with 3D Puff Embroidery

We build part body mannequin programmes from a tech pack or a physical reference sample. This Interlock Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, 3d puff embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Garment Dyeing — available on Interlock Knit, quoted per position and per colour.
• DTG Digital Printing — available on Interlock Knit, quoted per position and per colour.
• Dye-Sublimation Printing — available on Interlock Knit, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Interlock Knit, quoted per position and per colour.
• Rhinestone Application — available on Interlock Knit, quoted per position and per colour.
• Woven Label — available on Interlock Knit, quoted per position and per colour.
• Ruching — available on Interlock Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Interlock Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with 3d puff embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Food Processing — part body mannequin uniforms, staff wear or resale programmes
• Beauty and Cosmetics — part body mannequin uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — part body mannequin uniforms, staff wear or resale programmes
• Wedding and Bridal — part body mannequin uniforms, staff wear or resale programmes
• Wholesale and Distribution — part body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so part body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your part body mannequin programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.