Custom Part Body Mannequin in Ripstop Nylon with 3D Puff Embroidery for Boutique Brands

Custom Part Body Mannequin — Ripstop Nylon with 3D Puff Embroidery

We build part body mannequin programmes from a tech pack or a physical reference sample. This Ripstop Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, 3d puff embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Rhinestone Application — available on Ripstop Nylon, quoted per position and per colour.
• Snow Wash — available on Ripstop Nylon, quoted per position and per colour.
• Pantone Color Matching — available on Ripstop Nylon, quoted per position and per colour.
• Beading and Embroidery — available on Ripstop Nylon, quoted per position and per colour.
• Reflective Printing — available on Ripstop Nylon, quoted per position and per colour.
• Flocking — available on Ripstop Nylon, quoted per position and per colour.
• Piping and Binding — available on Ripstop Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Ripstop Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with 3d puff embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Aviation and Airlines — part body mannequin uniforms, staff wear or resale programmes
• Corporate Merch Programs — part body mannequin uniforms, staff wear or resale programmes
• Cycling and Triathlon — part body mannequin uniforms, staff wear or resale programmes
• Kids and Toddlerwear — part body mannequin uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — part body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so part body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your part body mannequin programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.