Custom Other Mannequins in Down-Proof Nylon with DTF Film Printing for Promotional Campaigns

Custom Other Mannequins — Down-Proof Nylon with DTF Film Printing

We build other mannequins programmes from a tech pack or a physical reference sample. This Down-Proof Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtf film printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Garment Dyeing — available on Down-Proof Nylon, quoted per position and per colour.
• Embossing — available on Down-Proof Nylon, quoted per position and per colour.
• Sequin Work — available on Down-Proof Nylon, quoted per position and per colour.
• Custom Zip Puller — available on Down-Proof Nylon, quoted per position and per colour.
• Yarn Dyeing — available on Down-Proof Nylon, quoted per position and per colour.
• Custom Drawcord — available on Down-Proof Nylon, quoted per position and per colour.
• DTG Digital Printing — available on Down-Proof Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Down-Proof Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtf film printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Gyms and Fitness Studios — other mannequins uniforms, staff wear or resale programmes
• Military and Tactical — other mannequins uniforms, staff wear or resale programmes
• Wholesale and Distribution — other mannequins uniforms, staff wear or resale programmes
• Railway and Transit — other mannequins uniforms, staff wear or resale programmes
• Veterinary Clinics — other mannequins uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other mannequins batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your other mannequins programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.