Custom Other Mannequins in Lace with Ultrasonic Welding for Promotional Campaigns

Custom Other Mannequins — Lace with Ultrasonic Welding

We build other mannequins programmes from a tech pack or a physical reference sample. This Lace version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Embossing — available on Lace, quoted per position and per colour.
• Sequin Work — available on Lace, quoted per position and per colour.
• Custom Zip Puller — available on Lace, quoted per position and per colour.
• Dye-Sublimation Printing — available on Lace, quoted per position and per colour.
• Chain Stitch Embroidery — available on Lace, quoted per position and per colour.
• DTF Film Printing — available on Lace, quoted per position and per colour.
• Ultrasonic Welding — available on Lace, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Lace-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Wholesale and Distribution — other mannequins uniforms, staff wear or resale programmes
• Healthcare and Hospitals — other mannequins uniforms, staff wear or resale programmes
• Promotional Marketing — other mannequins uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — other mannequins uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — other mannequins uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other mannequins batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your other mannequins programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.