Custom Other Mannequins in Twill with Chain Stitch Embroidery for Outdoor & Workwear Programs

Custom Other Mannequins — Twill with Chain Stitch Embroidery

We build other mannequins programmes from a tech pack or a physical reference sample. This Twill version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, chain stitch embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Shirring — available on Twill, quoted per position and per colour.
• Piece Dyeing — available on Twill, quoted per position and per colour.
• Seam Sealing — available on Twill, quoted per position and per colour.
• Satin Printed Label — available on Twill, quoted per position and per colour.
• Smocking — available on Twill, quoted per position and per colour.
• Enzyme Wash — available on Twill, quoted per position and per colour.
• All-Over Sublimation — available on Twill, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Twill-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with chain stitch embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Railway and Transit — other mannequins uniforms, staff wear or resale programmes
• Retail Store Staff — other mannequins uniforms, staff wear or resale programmes
• Music Bands and Touring — other mannequins uniforms, staff wear or resale programmes
• Construction Sites — other mannequins uniforms, staff wear or resale programmes
• Fashion Brands and Labels — other mannequins uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other mannequins batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your other mannequins programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.