Custom Other Mannequins in Merino Wool with Embossing for Outdoor & Workwear Programs

Custom Other Mannequins — Merino Wool with Embossing

We build other mannequins programmes from a tech pack or a physical reference sample. This Merino Wool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, embossing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Chenille Embroidery — available on Merino Wool, quoted per position and per colour.
• Enzyme Wash — available on Merino Wool, quoted per position and per colour.
• Custom Button — available on Merino Wool, quoted per position and per colour.
• Tie-Dye Wash — available on Merino Wool, quoted per position and per colour.
• 3D Puff Embroidery — available on Merino Wool, quoted per position and per colour.
• Seam Sealing — available on Merino Wool, quoted per position and per colour.
• Custom Drawcord — available on Merino Wool, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Merino Wool-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with embossing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Manufacturing Plants — other mannequins uniforms, staff wear or resale programmes
• Event Management — other mannequins uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — other mannequins uniforms, staff wear or resale programmes
• Warehousing and Logistics — other mannequins uniforms, staff wear or resale programmes
• Food Processing — other mannequins uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other mannequins batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your other mannequins programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.