Custom Belts & Accessories in Merino Wool with Flocking for Outdoor & Workwear Programs

Custom Belts & Accessories — Merino Wool with Flocking

We build belts & accessories programmes from a tech pack or a physical reference sample. This Merino Wool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Reflective Printing — available on Merino Wool, quoted per position and per colour.
• Snow Wash — available on Merino Wool, quoted per position and per colour.
• Padding and Wadding — available on Merino Wool, quoted per position and per colour.
• Custom Zip Puller — available on Merino Wool, quoted per position and per colour.
• Laser Engraving — available on Merino Wool, quoted per position and per colour.
• Quilting — available on Merino Wool, quoted per position and per colour.
• Placement Printing — available on Merino Wool, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Merino Wool-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flocking applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Military and Tactical — belts & accessories uniforms, staff wear or resale programmes
• Sports Teams and Clubs — belts & accessories uniforms, staff wear or resale programmes
• Corporate Merch Programs — belts & accessories uniforms, staff wear or resale programmes
• Running and Marathon Events — belts & accessories uniforms, staff wear or resale programmes
• Fashion Brands and Labels — belts & accessories uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so belts & accessories batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your belts & accessories programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.