Custom Ear Muffs & Eye Masks in Brushed Fleece with DTF Film Printing for Wholesale Distributors

Custom Ear Muffs & Eye Masks — Brushed Fleece with DTF Film Printing

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Brushed Fleece version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtf film printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• All-Over Sublimation — available on Brushed Fleece, quoted per position and per colour.
• Acid Wash — available on Brushed Fleece, quoted per position and per colour.
• Debossing — available on Brushed Fleece, quoted per position and per colour.
• Yarn Dyeing — available on Brushed Fleece, quoted per position and per colour.
• DTG Digital Printing — available on Brushed Fleece, quoted per position and per colour.
• Chain Stitch Embroidery — available on Brushed Fleece, quoted per position and per colour.
• Care Label — available on Brushed Fleece, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Brushed Fleece-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtf film printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Dental and Veterinary Clinics — ear muffs & eye masks uniforms, staff wear or resale programmes
• Railway and Transit — ear muffs & eye masks uniforms, staff wear or resale programmes
• Sports Teams and Clubs — ear muffs & eye masks uniforms, staff wear or resale programmes
• Electronics Assembly — ear muffs & eye masks uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your ear muffs & eye masks programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.