Custom Couples Clothes — Ripstop Nylon with Flat Embroidery
We build couples clothes programmes from a tech pack or a physical reference sample. This Ripstop Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flat embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification
| Product | Couples Clothes |
|---|---|
| Base fabric | Ripstop Nylon |
| Decoration / finish | Flat Embroidery |
| Fabric weight | 180-200 gsm |
| Size range | XS-3XL |
| Colour options | 6 Pantone-matched shades |
| MOQ | 150 pieces per style per colour |
| Sampling | 14 working days, 5 days per revision |
| Bulk lead time | 30-45 days after approval |
| Compliance | GOTS |
What you can customise
- Ultrasonic Welding — available on Ripstop Nylon, quoted per position and per colour.
- Quilting — available on Ripstop Nylon, quoted per position and per colour.
- Reflective Printing — available on Ripstop Nylon, quoted per position and per colour.
- Ribbed Cuff and Hem — available on Ripstop Nylon, quoted per position and per colour.
- Debossing — available on Ripstop Nylon, quoted per position and per colour.
- Puff Printing — available on Ripstop Nylon, quoted per position and per colour.
- Custom Button — available on Ripstop Nylon, quoted per position and per colour.

How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Ripstop Nylon-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with flat embroidery applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Religious and Community — couples clothes uniforms, staff wear or resale programmes
- Surf and Swim Brands — couples clothes uniforms, staff wear or resale programmes
- Maternity and Baby Care — couples clothes uniforms, staff wear or resale programmes
- Hospitality and Hotels — couples clothes uniforms, staff wear or resale programmes
- Yoga and Pilates Studios — couples clothes uniforms, staff wear or resale programmes

Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so couples clothes batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Start your couples clothes programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.







