Custom Couples Clothes in Flannel with Yarn Dyeing for Promotional Campaigns

Custom Couples Clothes — Flannel with Yarn Dyeing

We build couples clothes programmes from a tech pack or a physical reference sample. This Flannel version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, yarn dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Quilting — available on Flannel, quoted per position and per colour.
• Tonal Embroidery — available on Flannel, quoted per position and per colour.
• Flocking — available on Flannel, quoted per position and per colour.
• Bonding Construction — available on Flannel, quoted per position and per colour.
• Acid Wash — available on Flannel, quoted per position and per colour.
• Laser Cutting — available on Flannel, quoted per position and per colour.
• Piping and Binding — available on Flannel, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flannel-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with yarn dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Military and Tactical — couples clothes uniforms, staff wear or resale programmes
• Golf Clubs — couples clothes uniforms, staff wear or resale programmes
• Schools and School Districts — couples clothes uniforms, staff wear or resale programmes
• Police and Fire Departments — couples clothes uniforms, staff wear or resale programmes
• Religious and Community — couples clothes uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so couples clothes batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your couples clothes programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.