Custom Couples Clothes in Faux Shearling with Flat Embroidery for Outdoor & Workwear Programs

Custom Couples Clothes — Faux Shearling with Flat Embroidery

We build couples clothes programmes from a tech pack or a physical reference sample. This Faux Shearling version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flat embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• 3D Puff Embroidery — available on Faux Shearling, quoted per position and per colour.
• Flat Embroidery — available on Faux Shearling, quoted per position and per colour.
• Satin Printed Label — available on Faux Shearling, quoted per position and per colour.
• Embossing — available on Faux Shearling, quoted per position and per colour.
• Debossing — available on Faux Shearling, quoted per position and per colour.
• Bonding Construction — available on Faux Shearling, quoted per position and per colour.
• Hangtag and Packaging — available on Faux Shearling, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Faux Shearling-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flat embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Gyms and Fitness Studios — couples clothes uniforms, staff wear or resale programmes
• Construction Sites — couples clothes uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — couples clothes uniforms, staff wear or resale programmes
• Laboratories and Pharma — couples clothes uniforms, staff wear or resale programmes
• Kids and Toddlerwear — couples clothes uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so couples clothes batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your couples clothes programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.