Custom Couples Clothes — Velvet with All-Over Sublimation
We build couples clothes programmes from a tech pack or a physical reference sample. This Velvet version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, all-over sublimation and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: inconsistent sizing between production runs, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification
| Product | Couples Clothes |
|---|---|
| Base fabric | Velvet |
| Decoration / finish | All-Over Sublimation |
| Fabric weight | 220-260 gsm |
| Size range | 2-12Y kids |
| Colour options | 12 Pantone-matched shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 25-45 days after approval |
| Compliance | GOTS |
What you can customise
- Flat Embroidery — available on Velvet, quoted per position and per colour.
- Contrast Stitching — available on Velvet, quoted per position and per colour.
- Foil Printing — available on Velvet, quoted per position and per colour.
- Dye-Sublimation Printing — available on Velvet, quoted per position and per colour.
- Distressed Finish — available on Velvet, quoted per position and per colour.
- DTF Film Printing — available on Velvet, quoted per position and per colour.
- Stone Wash — available on Velvet, quoted per position and per colour.

How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Velvet-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with all-over sublimation applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Construction Sites — couples clothes uniforms, staff wear or resale programmes
- Retail Store Staff — couples clothes uniforms, staff wear or resale programmes
- Laboratories and Pharma — couples clothes uniforms, staff wear or resale programmes
- Surf and Swim Brands — couples clothes uniforms, staff wear or resale programmes
- Airlines and Cruise Lines — couples clothes uniforms, staff wear or resale programmes

Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so couples clothes batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Start your couples clothes programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.







