Custom Couples Clothes in Nylon with Garment Dyeing for Outdoor & Workwear Programs

Custom Couples Clothes — Nylon with Garment Dyeing

We build couples clothes programmes from a tech pack or a physical reference sample. This Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, garment dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• 3D Puff Embroidery — available on Nylon, quoted per position and per colour.
• Flat Embroidery — available on Nylon, quoted per position and per colour.
• Quilting — available on Nylon, quoted per position and per colour.
• Pleating — available on Nylon, quoted per position and per colour.
• Dye-Sublimation Printing — available on Nylon, quoted per position and per colour.
• DTG Digital Printing — available on Nylon, quoted per position and per colour.
• Hangtag and Packaging — available on Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with garment dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Running and Marathon Events — couples clothes uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — couples clothes uniforms, staff wear or resale programmes
• Aviation and Airlines — couples clothes uniforms, staff wear or resale programmes
• Government and Municipal — couples clothes uniforms, staff wear or resale programmes
• Religious and Community — couples clothes uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so couples clothes batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your couples clothes programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.