Custom Customized Service for Apparel in Tencel Lyocell with Ruching for Retail Chains

Custom Customized Service for Apparel — Tencel Lyocell with Ruching

We build customized service for apparel programmes from a tech pack or a physical reference sample. This Tencel Lyocell version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ruching and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ultrasonic Welding — available on Tencel Lyocell, quoted per position and per colour.
• Piping and Binding — available on Tencel Lyocell, quoted per position and per colour.
• Screen Printing — available on Tencel Lyocell, quoted per position and per colour.
• Flat Embroidery — available on Tencel Lyocell, quoted per position and per colour.
• Tonal Embroidery — available on Tencel Lyocell, quoted per position and per colour.
• Chain Stitch Embroidery — available on Tencel Lyocell, quoted per position and per colour.
• Padding and Wadding — available on Tencel Lyocell, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Lyocell-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ruching applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Trade Shows and Exhibitions — customized service for apparel uniforms, staff wear or resale programmes
• Police and Fire Departments — customized service for apparel uniforms, staff wear or resale programmes
• Government and Municipal — customized service for apparel uniforms, staff wear or resale programmes
• Manufacturing Plants — customized service for apparel uniforms, staff wear or resale programmes
• Kids and Toddlerwear — customized service for apparel uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so customized service for apparel batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your customized service for apparel programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.